The Good and the Bad and the Good

The fairing and sanding continues. Greg read about a really neat idea that will likely save us countless hours of eyeballing, and in the end, provide us with a significantly more accurate finished product...

In my last entry, you saw the level that showed approximately how much filling we need to do. Well, Greg decided to wrap that level in plastic, run a strip of filler under where the level was, and then essentially mash the level into the filler and let things dry. After the filler dried, he removed the level, shaved down the excess epoxy and voila, he had a "rail" that gave us a guide for how much filler we need to use. By running a second "rail" down the center, and a third one down the other side, we had a rail system built, which will allow us to roll out a single, thick, accurate layer of filler and dramatically reduce the amount of sanding and fairing we will need to do. A stroke of genius!


On the downside, when sanding yesterday, we came across a big spot that was starved for epoxy, as shown (and outlined) in the picture to the right. This is an area thats come back to haunt us from way-back-when. The area is approximately 4"X3." Its nothing that cant be overcome, but is a little frustrating.

We have yet to decide how to address the issue, but Greg has two ideas... one is to use fiberglass filler and epoxy, the other is to use glass micro-filler and epoxy. Ive found one or two other spots like this, but theyre small, in non-structural areas, and easy to fix.



Heres another small stroke of genius Greg ran across...

-Are you tired of constantly stirring epoxy and/or thickener?

-Are you working by yourself and would like to save a little time?

-Are you working with fast hardener, and tired of worrying if its going to kick too quickly?

If any of these problems apply to you, then you should try what Gregs doing in this picture to the right. Use a drill (or drill press) and a paint-stirring bit to do the work for you. Its quicker and easier. Just remember to take measures to protect your drill. It would really suck if you ended ruining your drill because it got all gummed up with epoxy.

Read More..

I Almost Cried

I went to Gregs for another round of work last night. When I got there, I saw something that almost made me burst out in tears. Greg had virtually cut the boat in half.

After rolling the boat, Greg measured the width of the boat, and it was something like eight and a half feet wide, roughly six inches over the maximum width allowed without getting a permit to tow a wide load. Greg had originally decided to risk it... after all, the width would be difficult at best to measure. Apparently he changed his mind.

In order to get the width reduced, Greg put a relief cut in each side, from the top to about three inches from the bottom. He then used straps to pull the hull to the width he wanted, and then filled the relief cuts with thickened epoxy and re-taped the hull, inside and out. He cut through the spray rail and everything.

Its his boat, so he can do what he wants. But had I known what he was thinking, Id have done everything in my power to talk him out of doing that. We could have used straps and epoxy and pulled the hull in, attaching it to the frame pieces, and things would have been much less invasive. Additionally, the bottom is probably ever-so-slightly hooked now, and the spray rails will likely have a noticeable bend at the cutting point. The biggest thing though, is the fact that were going to have to re-sand and re-paint this scar, and probably re-tape it a couple more times as well.

I almost cried.

Read More..

Time to Fair

Greg and I started the long task of filling in the low spots. This pic is a "before" shot that will show you how much area we have to fill.

You may also be interested in seeing me do another household project using epoxy.

Read More..

Fair ly Short Session

We didnt paint any more this week because we were short of the 220 grit sandpaper needed for topcoats. So we did some more sanding and fairing on the port side. It was okay because we saw an immediate payoff, because there are progressively fewer spots to handle, and each spot is progressively smaller. Were hoping to have her painted and flipped sometime in December.

Read More..